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Combo Series Model Gfala Extra Low Liquor Ratio Ht-HP Fabric Dyeing Machine

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  • Place of Origin :China

Description

Full arrangement GFALA Combo series fabric dyeing machine, combination air-flow and hydro-flow with low liquor ratio, globally first in design technology through self-research and development
 
GFALA COMBO HT-HP Extra Low Liquor Ratio Fabric Dyeing Machine, with patented design, can achieve the full modes of dyeing, i.e. air-flow atomization dyeing mode, combination air-flow and hydro-flow dyeing mode and overflow dyeing mode, specially suitable for a wide range of fabric types, knitted and woven fabric, with GSM from 80g/m2 to 550g/m2, also for fabrics with high elasticity and high density. Has long distance online inspection control system and utility online inspection control system.
 
Machine Characteristics
Three dyeing modes can be provided according to fabrics' characteristics:
Air-flow atomization dyeing mode
Combination air-flow and hydro-flow dyeing mode
Overflow dyeing mode.
 
 
GFALA with its dual function of air-flow and hydro-flow is the best alternative for replacing traditional air-flow and hydro-flow machines, as well as over-flow machines and long tube machines with higher liquor ratio , to ensure crease-free and even dyeing quality.
 
-Fabric transport system with extra low tension:
Patented design airflow and dyestuff injecting system as well as the fabric transport system can shorten the fabric cycle to reach energy savings and faster fabric running speed thus improving the dyeing quality.
 
 
Fabric loading system with widest range
Patented design round main kier equipped with D.R.S. (DIVERGING RING SHAPE) mirror-polished fabric trough at the bottom of the kier, lined with PTFE perforated sheet for smooth and orderly fabric transport, walls are likewise made of 8K-mirror polished stainless steel for friction-less fabric transport even at high speeds, eliminating crease marks and lifter tension.
Independent, adjustable and versatile plaiting system to ensure the capacity of each tube from 150 kgs to 330 kgs. The calculation of maximum capacity is based on 100% cotton fabric and with GSM of 250 g/m2 or above. (Fabric width is 1.8m)
 
 
                                                        
Extra low dye liquor circulation system
Overflow dyeing mode
LR: 1:3.5
Water consumption: 42-49 tons per ton cotton fabric
Steam consumption: < 2.92 ton per ton cotton fabric
Power consumption: < 137KWH/ton cotton fabric
 
Air-flow atomization dyeing mode  
LR: 1:3
Water consumption: 36-45 ton/ ton cotton fabric
Steam consumption: < 2.5 ton/ ton cotton fabric
Power consumption: < 200/325KWH/ton cotton fabric
 
Combination air-flow and hydro-flow dyeing mode
LR: 1:3.25
Water consumption: 39-47 ton / ton cotton fabric
Steam consumption: < 2.7 ton / ton cotton fabric
Power consumption: < 297/380 KWH/ ton cotton fabric    
 
Nozzle system suitable for a wide range of fabric types
-With patented design, it is able to control the parameters quickly and independently according to the fabric type.
-It can also significantly increase the utilization efficiency of dyestuff to enhance level dyeing,
-Shorten dyeing time
- It can also ensure even dyeing and eliminate crease marks through smooth transport of fabric
 -Ballooning effect on fabric after passing through the nozzle by means of air for changing fabric position to eliminate crease marks
-Nozzle with unique design to reduce the friction between fabrics and nozzle, eliminating pilling problem
 
Suitable for all kinds of fabrics, i.e., single jersey, lycra, fleece, terry, collar, nylon warp knitted fabric and leno-like fabric.
 
Extra low consumption
Power consumption:35%-48%  savings compared with the traditional air-flow atomization dyeing machines
Water consumption:40%-60% savings compared with the traditional overflow dyeing machines
Steam consumption:40%-60% savings compared with the traditional overflow dyeing machines
 
 
Versatile plaiter system with side-wise and forward-backward motion.Round main kier equipped with D.R.S. (DIVERGING RING SHAPE) mirror-polished fabric trough and at the bottom of the kier. Equipped with teflon rods for the fabric trough supported by teflon plate. GFALA-300 has a maximum capacity of 330kgs per tube. The calculation of maximum capacity is based on 100% knitted fabric and with GSM of 250 g/m2 or above. (Fabric width is 1.8m)
 
Internal fabric lifting system
Internal fabric lifting system, with shorter distance between fabric trough and reel to reduce fabric tension
 
Patented design automatic filter cleaning system (lint digester) for the main pump.
 

 
 
 
 
Remarks: Above fabric width is based on 1.8m.
Suitable for all fiber fabric(except 100% wool); Textile weight is 80g/m2~550g/m2(with fabric width 1.8m)
The lowest liquor liquor ratio is calculated 100% cotton fabric with fabric gram weight≥250 g/m2by full loading.(with fabric width 1.8m)
 
 
 

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  • Combo Series Model Gfala Extra Low Liquor Ratio Ht-HP Fabric Dyeing Machine

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Combo Series Model Gfala Extra Low Liquor Ratio Ht-HP ...

Combo Series Model Gfala Extra Low Liquor Ratio Ht-HP ...

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