The
automatic liquid filling machine servo type consists of
a basic structure, a product transmission belt with an adjustable guide, a
material storage tank, a pneumatic bottle stopping facility, SERVO-based Servo
Liquid Filling Pumps, Servo Liquid Filling Nozzles, a safety polycarbonate
enclosure (optional), an electrical panel, a motor, a PLC and HMI, and an AC
drive. A high-low liquid level sensor in the tank is an added advantage.
We Are Manufacturers Different Type Of Machine For
Liquid Like. High Viscous Liquid / Viscous Liquid Servo Piston Filler Machine
Is Suitable For Fill Viscous Liquids Like Viscous Products – Tomato Paste,
Ketchup, Jams, Fruit Juices, Vegetable, and Mineral Oils Into a Glass, Pet
Bottles, Metallic Or Plastic Containers, Bottle, and Jars. All Viscous Liquids
And Capping, Induction Sealer, And Labeling/Sleeve Applicator Line Machinery
Are Listed Below For Applications And Industry Installation By Harikrushna
Machines Pvt. Ltd., To Pack The Liquid In Different Shapes And Sizes Of Bottles
For Eg. Beverages, Cosmetics, Food, And Pesticides.
Salient Features:
1) The machine is manufactured or developed following
GMP standards.
2) The unit is compact and versatile in design.
3) The structure is made of SS 304.
4) Rigid, vibration-free construction for trouble-free
performance.
5) The servo liquid filling machine has a unique design
with German technology.
6) The contact parts, such as the filling nozzle and
filling pump, are made of SS 316.
7) The pharma- and food-grade PVC-breading tubes are
used for liquid filling.
8) Drain the tray around the machine platform.
9) Drip tray under the conveyor.
10) Easy to clean the base of the machine.
11) The storage tank is automatically controlled using
high- and low-level sensors.
12) The machine is supplied with easy to clean inbuilt
storage tank.
13) The drain valve below the filling tank &
collection tray provides for flushing purposes.
14) Auto control valve for the suction line at the
plant.
15) Filling is based on a diving system wherein nozzles
go inside the bottle and fill it with the desired volume, and nozzles come out
of the bottle.
16) A pneumatically (air) operated cylinder performs
the diving and blocking of the products.
17) The air pressure indicator attached to the machine
indicates a fault with the low pressure of the air supply.
18) A servo-powered filling pump that can quickly suck
material from the storage tank to the nozzle end. This facility is for cleaning
filling lines and the filling pump. The same function applies to all of the
pumps together as well as to individual pumps.
19) An easy-to-use PLC for adjusting fill volume.
20) Each Filling head can be operated & monitored
through PLC individually.
21) An air-operated NRV is connected to the discharge
line.
22) Each filling head can work independently.
23) No spare parts are required for different product
sizes or fill volumes.
24) Product changeover time is too low due to less
usage of mechanical parts such as syringe sets, gears, chains, chain wheels,
mechanical seals, etc.
25) If there is no product during the filling process,
the machine automatically stops and indicates HMI.
26) With the help of a PLC-controlled on-and-off valve,
the machine maintains the level of fill material. If the fill level falls below
a certain level, the system will automatically stop and display a low-level
fault signal on the HMI screen.
27) After the filling process is complete, there is no
need to remove the storage tank for cleaning. This cleaning process can be done
very quickly with the help of a drain valve.
28) All faults that occur during the operation of the
machine, like low air pressure, low liquid level, no sample product for
filling, etc., are displayed on the HMI.
29) PLC modes are user-friendly.
30) Due to the minimal usage of mechanical components,
less maintenance is required.
Technical Specification:
Model: HMPL–PRE–RBF
1) Product MOC: GLASS/PET/HDPE Bottles/Jars
2) Liquid Filling Volume: 50 ml to 5000 ml PET/HDPE
Bottles/Jars
3) Output Speed: 20 to 120 Bottles / Minute (Speed
depends upon fill volume, the viscosity of liquid Product neck & shape)
4) Liquid Filling Accuracy: ± 1 Gram
5) Direction of Movement: Left to Right
6) Filling Head: 4 / 6 / 8 / 10 / 12 Heads
7) Working Height: 875 ± 50 mm Adjustable
8) Power Consumption: 2.5 KVA
9) Power Supply: Three Phase + Neutral + Earthing / 415
V AC / 50 Hz
10) Air Supply: 4 to 6 Kg/Cm²
