Function and Standard parameters:
Part 1 Introduction to Lead Edge Feede unit:
1. Lead edge location, adjusting control pushing paper speed
2. Adjust the air volume, Increase the cardboard and Warping of the cardboard passed stability, accuracy
3. Left and right side feeding location register. precise linear fluids set for accurate transfer
4. Machine unit open close alarm, pneumatic inter lock, over load protection.
5. The upper paper-feeding roller is seamless steel tube .wrapped with wearable rubber and subject to balance alignment.
6. The low paper-feeding is seamless steel tube .this is empaistic and chromeplated and Balance correction
7.The paper-feeding roller interval adjustment control the worm wheel and worm setting, the adjustment scope is 0-12mm,connected by cross slide, adjust the drive gears is ensure the correct meshing.
8. Full computer control unit:
(1) The paper feeding, printing, slotting adopts the computer PLC touch screen control
(2) This methods control to save control time, try it a little cardboard control the correct position, reducing waste.
(3) In single faster, more convenient, Replace list faster, more convenient
Part 2 Introduction to Printing Department:
1.Printing roller:
(1) Used the high grade steel, plated with rigid chrome and grinded surface
(2) Dynamic balance and running steady
(3) Ratchet fixed reel shaft
(4) Full plate gutter is suitable for 9mm hanging strip
(5) Take down the print, foot switch control the clockwise and counter-clockwise.
2. Printing pressure roller
(1)Use the high grade steel, plated with rigid chrome and grinded surface
(2) Dynamic balance and running steady
(3)The printing pressure between the printing roller show with dial,adjust by hand, contrlo area 0-12mm ,adopts cross sliding drive, adjust the drive gears is ensure the correct meshing.
3. Metal anilox roller Choose well-known domestic professional roll factory productio quality anilox roll
1) Steel surface adopts advanced hard chromium plating technology Hard, smooth, wear-resisting
2)anilox roller: Three groups of rational distribution of mesh,one mesh is 200 mesh,two mesh is 220 mesh,three mesh is 250mesh
3) Cooperate with paper-feeding pneumatic elevation anilox roller, To prevent inked repeat and short time stop,it can prevent the oil dry.
4.rubber roller: choose80% Natural rubber high-temperature and refined
1ï¼Eamless steel tube surface parcel wear-resisting rubber, dynamic balance
2) The rubber roller pressure the anilox and rigid chrome,best inking
3) The rubber roller sets up overload set,suitable for long-term to used
5. Upper and lower paper feeding roller:
1) Upper rollerï¼the paper-feeding wheel can move leftward and rightward,wheel surface Superior force glue, it is cardboard feeding and Protection surface cardboard.
2) Lower roller:, eamless steel tube , face chrome and rigid chrome
3) Upper and lower paper feeding roller interval show with dial adjust area0-12mm, onnected by cross slide,adjust the drive gears is ensure the correct meshing.
6.phase adjusting
1ï¼Differential the planet type gear
2ï¼Printing adjust using PLC and electrically regulated within 360-degree in numeral(both in running and stop)
3) Horizontal position, handwheel adjustment scale dials scale.
4) The printing roller axis groups, separated from each stop at any position open the machine each device can be found for printing position. To make printing more efficient.
7.Pneumatic each baffle pump to ink,
1) Pneumatic membrance pump inking, Ink is stable, Maintain operation simple
2) Ink filte ,filter ring impurities
3) Automatic circle, realizing downtime kept ink, while downtime preventing dry ink
4) Ink cup to prevent ink splashed and exhaust
5) Steel ink fountain, automatic cycle cleaning and automatic ink
Part 3 Slotting unit
1. Electric adjustment slotting knife block the four, move fast and convenient.
2.The height of box size was adjustment synchronously.
3. The synchronization of the upper and low slotting knife,paper-kicking knife and creasing shaft
4Alloy steel by heat-treatment grinding gears type slotting knife, width is 5-7mm
5.Alloy steel material after heat-treatment and grinded .sharp–edged and high precision
Part 4 Die –cutting unit
1. The rubber roller is designed as folded rubber cushion,
2. Providing convenience and ease for removal installation
3. The rubber roller can move axially 50mm leftward and rightward, controlled by an automatic control system to ensure a steady and reliable movement.
4. Servo converter is adopted at the phase position of the die cutter unit.the touch screen and the electric-digital device proide 360 degree adjustment.order froms can be stored in the system
5. A pneumatical system is used to control the spacing between the die roller and the rubber roller
6.A speed difference offsetting device is adopted that can automatically adjust the rotation speed of the rubber roller so that the die-cutting carton has exactly the same shape as the die shape
7.The cores of the rubber roller and the die roller from quality steel and are hard-chom plated and finely polished. The track path is balanced and calibrated and calibrated to enhance the stability of movenment.
Part 5 Piling part
1. Can be automatically operated or by band.
2. The lathe platform’s rising and dropping is driven by the power chain.
3. The height of piling is 1600mm
4. The surface corrugation leather belt can prevent the cardboard to side.
5. Pneumatic paper lifting mechanism when the cardboards have piled to the planned height, the paper-catching holding plate will hold the cardboards.
Part 6 Driving gear
1) The driving gear is 40Cr quality carbon structure steel, The high-frequency quenching, conditioning and gear grinding process
2) Smooth operation, little noise. The hardness is HRC50-55, long life, wear small, it still mainframe the high topping precision.
3) The phase gear is 40CR MN Ti axles and rollers is of good quality steel, The high-frequency quenching, conditioning and gear grinding process. The hardness is HRC50-55
Part 7 Lubrication
1) Each unit adopts gear pump oil. Recycling gush to drench type lubrication.
2) Each tank contains oil balance, Can make each face at the same height oil unity.
Part 8 Main technical parameter
1. The machine high speed : 120pcs/min
2. Economical speed: 80-100pcs/min
3. Max feeding area: 1500mm*2400mm
4. Min feeding area: 350mm*500mm
5. Max printing area: 1400mm*2200mm
6. Thickness of printing plank:4mm or 6mm
7 .Max depth :320mm
8. Printing Precision:≤±0.5mm
