The Auxiliary
System Supplier and Manufacturer in China adopts a single-layer new energy
transport vehicle, an upper pallet unloading machine, and a hanger machine that
interconnect and cooperate to form a closed-loop automatic production line.
After the product is demolded, the wet product is placed on the curing rack,
which maximizes the protection of the surface of the colored pavement bricks
and the structure of the hollow bricks, ensuring optimal curing.
The Batching Plant, Block Machine
Supplier sends the green bricks, two pallets at a time, sequentially into
each layer of the curing rack. The layers of green bricks in the curing rack
are spaced apart. The new energy transport vehicle, in cooperation with a
shuttle car, moves the filled curing racks into the curing room. At the same
time, the previously filled curing racks that have reached the required static
curing time are transported out and sent to the unloading machine. The bricks
are then unloaded layer by layer into the stacking machine, and the empty racks
are returned to the lifting machine via the return rack machine, forming a
closed-loop production.
The separator machine in the stacking
machine sends the unloaded brick pallets into the brick pallet separation
mechanism. The separated pallets are returned to the block machine by the
palletizer for continuous cycling. The separated bricks are reorganized and
stacked into the corresponding brick specifications with reserved forklift
holes or stacked on pallets. The film covering machine, according to the
settings of the stacking system, automatically draws out the protective film
and applies it to the brick surface during the stacking process, effectively
protecting the brick surface. The wrapping machine wraps the stacked bricks
with plastic film at the stacking machine’s output position, sealing the stack
to ensure better curing of the bricks. Finally, the strapping machine ties the
stack of bricks with PET strapping in both horizontal and vertical directions,
allowing for direct forklift loading and transportation without disassembling
the stack.
Single-layer Transport Vehicle:
*Battery: Lithium
iron phosphate battery, with 3000 charge-discharge cycles
*Theoretical Lifespan: 5-7 years
*Lifting Stroke: 100mm
*Lifting Load: Rated at 10T
*Single Full Charge Usage Time: 12 hours
*Charging Time: 4 hours
*Shuttle Car Speed: 37 meters/min
*Transport Vehicle Speed: 37 meters/min
*Automatic Charging: One-button automatic charging after work
*Equipped with Lift Synchronization
Device
*Hydraulic cylinder lifting
Characteristics and Advantages of the Solution:
*Spaced Curing: The same Finger Cart production line mode has the same function
(spaced curing).
*Indepent Shelves: Each shelf in the curing room is independent, requiring low
foundation requirements.
*Energy Efficiency: No fuel consumption, energy saving and emission reduction.
*Centralized Curing for Quality: Centralized curing with vertical storage for better curing
effect, enhancing product quality.
*Insulated and Energy-Saving Curing: Closed curing with vertical storage for insulation and energy
saving, reducing emissions.
*Flexible Movement: Four-way movement, flexible adaptation to site conditions,
improving land resource utilization.
*IoT Integration: Equipped with IoT (Internet of Things), allowing real-time
monitoring of equipment status.
