玉米片生产线
又称早餐麦片玉米片生产线，玉米片/早餐麦片是一种脆脆的食品，具有不易浸泡破碎、谷物味浓的优点。它是由玉米粉和其他谷物粉制成的脆片。该生产线包括混合、挤压、压片、干燥、高温烘烤、调味和冷却。它可以当零食吃，也可以和牛奶或咖啡一起吃。该生产线通过更换模具和生产工艺，可以制作不同形状的膨化食品。如环、球、片、星、字母等。
玉米片生产线
人们一直在寻找既营养又方便的早餐食品。专家正在与食品加工专业人士合作开发新的解决方案，以生产更多的即食早餐麦片。
1、搅拌机
2、螺旋提升机
3、双螺杆挤出机
4、振动给料机
5、空气输送机
6、剥片机
7、空气输送机
8、烘干机
9、提升机
10、振动给料机
11、高温干燥机
12、喷糖机
13、振动给料机
14、烘干机
15、冷却输送机
如何玉米片生产线工程
The raw materials and liquid are pre-mixed according to the proportion, and continuously and uniformly fed into the extrusion platform. The thermomechanical energy provided by a twin-screw extruder is then used to cook the mixture at a suitable temperature. The texture and shape of the expanded product are determined by the final design of the insert, and the expansion rate is affected by the temperature of the extrudate, the type of ingredients used, and the moisture content. Before drying and cooling, an additional coating operation can be applied to add, for example, sweet syrup. After a short cooling period, the product is tempered, cut and tableted using a tableting device consisting of two temperature-regulated and counter-rotating cylinders. They are then transferred to a dryer/toaster and cooled before storage and packaging.
Brief introduction of corn flakes production line technology
The main raw material for the production of corn flakes is grain, that is, corn flour or other grains. It is uploaded from the transport container to the mixer ①. The mixer is used to add cocoa, starch, etc. to the formula.
Use screw conveyor ② to make the raw materials from the mixer into the feed hopper of the extruder. The twin-screw extruder ③ heat-treats the initial raw materials after the preparation stage. At the exit of the extruder, we get spherical semi-finished products, which are discharged on the vibrating conveyor ⑤ to prevent adhesion. The semi-finished product is sent from the vibrating conveyor to the flattening machine ⑥ through the pneumatic conveyor, and the semi-finished product is flattened using two shafts that move in different directions.
Then the product enters the vibrating conveyor, and then is put into the high temperature oven ⑪, the high temperature oven is used to continuously dry the products coming out of the extruder. As the product is transported along the conveyor system, the water evaporates. Then the product with the feed conveyor enters the additive adding machine, where the syrup containing dry bulk ingredients and flavor additives is added from the digester. For continuous production line operation, it is recommended to install two boilers to work alternately.
The products at the exit of the vibrating conveyor enter the roasting furnace ⑭ for the final stage of flake production. Here, the product loses the remaining moisture and gets a golden shell.
Features and advantages of corn flakes production line
Corn
flakes/breakfast cereals are a kind of fragile food, which is not rotten on the outside. The flavor of the grains is strong, mainly using corn flour and other grains as the main raw materials. The chips are made by mixing raw materials, squeezing and puffing, pressing, drying, baking at high temperature, spraying sugar for flavoring, drying, cooling and other processes. They can usually be used as snacks or mixed with milk. Coffee consumption is rich in complex carbohydrates and dietary fiber, and fortifies a variety of trace elements, such as vitamins and minerals. It can be consumed directly after mixing with coffee, milk, yogurt or functional beverages. Children can eat breakfast cereal as a sweet and crunchy snack. Corn flakes production line can produce circles, balls, flakes, stars, letters and other products by replacing molds and selecting appropriate production processes.
Features of corn flakes production line:
1. Solved the problems of roller sticky material, low yield and quality of corn flakes, and poor taste.
2. The nutrients in grains can be well preserved
3. It can produce corn flakes or all kinds of breakfast cereals, only need to change the configuration slightly.
4. Complete production line with reasonable design and control system to ensure high-quality corn flakes and breakfast cereals.
Advantages of corn flakes production line
Productivity: Continuous and automatic process start, quick stop, fast and easy conversion and easy to clean and maintain.
Support product innovation: A variety of raw materials used to process a variety of grains, a wide selection of sizes, shapes and fillers (optional co-extrusion accessory).
Flexibility: Simply by modifying the module or adding components we can produce flakes, two-color products and co-extrusion grains with obvious inclusions or diverse shapes, thus to expand the product range.
High cost effectiveness: Enhance short time conversion process at high temperature to save raw materials, energy and water. Easy to maintain, adopt sanitary design and compact design which requires a small floor space.
Expertise group: Specially designed by our expert engineers, with advanced automation which ensures accurate process control to achieve easily reproducible product quality.
Finished product production capacity: from 100 kg / hr to 400 kg / hr.
测试新配方，改进工件工艺。创意、产品设计、配方实验室、原型制作、工业前测试和批量生产都可以在我们的工厂中独立秘密地完成。
我们专注于人们的消费习惯和生活方式来预测早餐趋势，并定期向我们的客户展示新的产品创意。作为玉米片生产线制造商和供应商，SENA 一直是膨化食品技术和设备研发和生产的领先者，致力于为客户提供符合实际生产的定制化解决方案。 欢迎联系我们！
