Extruder XJW75X12D, XJD150X16D, XJ-250, SJ92/188

1. Rubber- Screw Cold Feed Extruder XJW-75×12D
Ⅰ. Technical parameter
1.composition of rubber cold feed extruder XJW-75×12D
1.1 cold feed extruder XJW-75×12D   1pc
1.2 electric control cabinet         1pc
1.3 extruder head for rubber tube    1pc
1.4 automatic hot water temperature controller   2pcs
 
2.Main specification and structure
2.1 cold feed extruder XJW-75×12D
2.1.1 screw
Diameter(D): Φ75mm
Length (L): 900mm
Ratio between length and diameter(L/D):  12
speed of revolution of screw(n): 4～41r/mim
material of screw: alloy nitriding steel 38CrMoAlA, nitrogen treatment in surface, the thickness of nitrided layer depth 0.55～0.70mm, nitrided layer hardness is more than HV1000.
Max. productivity: ～60kg/h
2.1.2 barrel and body
seamless steel tube welded barrel
Material of bushing is alloy nitriding steel 38CrMoAlA, nitrogen treatment in inner surface, the thickness of nitrided layer depth 0.40～0.70mm, nitrided layer hardness is more than HV950.
Spiral cooling channel is outside the bushing, the distance between cool water/hot water and rubber material is about 10mm and control the temperature of rubber material during required tepmerature well.
2.1.3 feeding device
The feeding device is new type lateral pressure and forced feeding.
The feeding roll is transmitted by gear.
The working surface of feeding roll is bidirectional spiral, two ends of feeding roll and feeding roll seat form threefold seal structure, avoid the rubber material leak into bearing.
The new type lateral pressure and forced feeding device don’t need shoveling device and the rubber material don’t leak out the barrel.
2.1.4 reducer
     Special extruder reducer with high strength, high efficiency and high precision
and low noise
     Mode of reducer:ZLYJ225-35.5, horizontal hardened reducer (GB10095-88 standard)
2.1.5 motor
Mode of motor: YVP180L-4, special variable frequency AC motor
Power: 22KW
RPM: 1465r/min
 
2.2  Temperature control system
Two pieces automatic hot water temperature controller control the temperature of four units. (Each temperature controller has two groups of input/output end)
NO.1 unit: hot water automatic temperature control system for extruder head
NO.2 unit: hot water automatic temperature control system for front of barrel
NO.3 unit: hot water automatic temperature control system for rear of barrel
NO.4 unit: hot water automatic temperature control system for screw
 
automatic hot water temperature controller:
model NO. LWM-05;
heating power: 9KW;
hot water pump power: 0.37KW;
the Max.temperature: 95℃±3℃
 
2.3 electric control
    The special extruder variable frequency AC motor;
Frequency conversion stepless speed control(Danforth-Holip inverter);
Good performance of regulation, digital display, protection and control.
2.4 extruder head
Connect flange;
    External bayonet clamp type extruder head for rubber tube, the Max.extruding inner diameter of rubber tube is Φ50mm.
2.5 extra spare parts
screw (Φ75x900mm)      1pc
Feeding roll device     1set
 
3. overall size: about L2800×W1100×H1350mm   Weight: about 2000kg


2. Rubber - Pin Cold Feed Extruder     XJD-150x16D 
Technology description
1. Profile
1.1 model NO.: XJD-150x16D
1.2 weigh: about 8tons
1.3 size of extruder: L3500 x W1700 x H1200mm
temperature control cabinet: L1700 x W700 x H1700mm
electric control cabinet: L850 x W850 x H2000mm
1.4 centre height: 850mm
1.5 outside drawing

2. Main technical parameter
2.1 screw diameter:  φ150mm
2.2 screw length: 2400mm
2.3 ratio of screw length and diameter: 16：1
2.4 screw RPM: 4.5-45r/min
2.5 driving motor power: 185KW- 4step
2.6 power supply: AC, 380V tri-phase, 50Hz
2.7 Mooney viscosity: ML (1+4) 100℃  20-100
2.8 Max.capacity: 1500Kg/h (Max. screw RPM, no extruder head, adequate feeding)
 
3. Technical specification
3.1 extruder
3.1.1 screw
A.material:38CrMoALA
B. nitriding treatment on surface
C. hardness ≥HRC62，nitriding depth ≥0.55mm
D. structure
a. screw is hollow structure and it is good for temperature control.
b. screw thread of rotary joint rotary have the same rotating direction.
c. the size of screw head according with enterprise Standard:
d. the test of water pressure(10kg/cm² ) with screw more than one hour, no leakage.
 
3.1.2 barrel and sleeve
A. barrel
a. pin structure axial drilling cooling
b. pin row: 10 rows, 8 pins per row, material of pin is 40Cr, quenching processing
B. sleeve
a. material: 38CrMoALA
b. nitriding treatment on surface
c. hardness ≥HRC66，nitriding depth ≥0.55mm
 
3.1.3 feeding roll
A.material: 38CrMoALA, hardness of nitriding treatment≥HRC62, depth ≥0.5mm
B. structure
a. pass through the regulation water inside and can connect with rotary joint.
b. fully closed structure, no leakage, feeding roll turning open.
c. material: 20CrMoTi, nitriding treatment on surface, depth 1.5mm.
d. reducer: output shaft is driven by gear, it have great strength and wear- resistance.
e. gear and bearing are lubricated by grease.
 
3.1.4 hardened gear reducer
A. application factor ≥1.75
B. three stage transmission, parallel shaft output, noise ≤85db(A)
C. output shaft is hollow structure.
 
3.1.5 temperature controlling pipeline
A. the flexible connecting pipe ≥ 120℃
B. water pressure test under 10kg/cm² , one hour, no leakage.
 
3.1.6 temperature control device
First unit control screw temperature
Second unit control extruding part temperature of barrel
Third unit control plasticizing part temperature of barrel
Fourth unit control feeding part of barrel
Fifth unit control extruder head temperature
 
3.1.7 electric control device
frequency variation and stepless speed regulation.
 
4. Brand list

 
5. Power condition
5.1 power supply: 380V tri-phase, 50Hz
5.2 control power supply: 220V monophase, 50Hz
5.3 water pressure: 2kg/cm^２
 
pin cold feed extruder XJD150x16D, no extruder head   1pc
frequency conversion control cabinet   1pc
automatic temperature control cabinet for five units  1pc
remote control cabinet  1pc
elasticity ring on coupling  32pcs
graphite gaskets  2pcs

Delivery time： 75days


 3. Rubber - Hot Feeding Extruder    XJ-250
Technical parameter
2.1 diameter of screw：Φ250mm
2.2 ratio of length and diameter of screw： 6:1
2.3 compression ratio：1.48:1
2.4 screw type ：double head with equal depth and unequal distance convergence screw 
2.5 screw speed: 5～55r/m , frequency conversion stepless speed regulation
2.6 center height:  1000mm
2.7 barrel: integrated barrel with spiral cooling of external channel
2.8 machine frame: seamless steel tube weld
2.9 main motor:  YVP355M1-160-6-B3; converter motor: 160KW,990r/min
2.10 reducer:  ZLYJ420-18, hardened reducer is special for extruder
2.11 electrical control： Danfoss inverter, Delixi control element
2.12 temperature control: machine frame, screw and extruder head flange are cooled separately on different three parts, digital display.
2.13 screw device: fixed feeding port, with feeding hopper.
2.14 capacity: Max.～2000Kg/h
2.15 overall size: ～L4000× W1560× H1500mm
2.16 weight: ～9000Kg
 
Delivery time: 90 work days against all payment.

4.  PVC Foamed Plate - Conic Twin-Screw Extruder    SJ92/188
Technical parameter
1.1 Model NO.                           SJSZ92/188
1.2 central height                      1100mm
1.3 screw
-type                                 92/188 conic twin-screw
-diameter                             92mm / 188mm
-RPM                                  1－35m/min
-hardness on surface                  HV850-950
- surface treatment                   heat treatment and  nitriding process
-material                             38CrMoAIA
1.4 barrel
-type                                 conic twin-screw
-inner diameter                       92mm / 188mm
-material                             38CrMoAIA
- inner surface treatment             heat treatment and  nitriding process
-hardness of inner surface           HV900-1040
-temperature control unit            5 units
-heating power                       90kw
-heating method                      resistance heating
-cooling unit                        4 units
1.5 vacuum pump exhaust
-type of vaccum pump                direct water ring vacuum pump
-motor power                        4KW
1.6 feeding machine
-type                               quantitative feeding machine
-volume                             600 x 400mm
-material                           polished stainless steel
-motor                              AC 1.5KW
1.7 reducer (with thrust bearings)
-reduction ratio                     1:36.5
-gear type                           helical gear  
-material of gearbox                 malleable cast-iron
-material of shaft                   carbon steel
-material of gear                    20CrMnTi
-speed switching method              stepless speed regulation   
- lubricating method                 oil immersed type helical gear lubrication
-hardness of helical gear            HRC54---62
1.8 drive motor
-type                                direct connect
-power                               AC- 110KW
-speed regulation                    AC frequency converter control (Holip)
1.9 machine frame
-structure                           welding channel steel, steel plate
-material                            Q235
1.10 synchronous operation with main motor and feeding motor.
1.11 production capacity               600kg/h
1.12 electric control system
- temperature control: RKC, PID-self control temperature fluctuation adjustment
- AC frequency converter control     Holip
- AC contactor                       SIEMENS
- emergency                          emergency stop device and alarm system
- mould reserve zone                 10 units
1.13 alarm system detection range
- over current protection alarm functio