Mezzanine Rack

Mezzanine Rack

Product Description

Mezzanine rack system means building a mezzanine on the existing work site or rack. Combined type, with floor slabs made of wooden board, checkered plate, or steel plate, it can be designed into two or more floors. Goods can be sent to the second or third floor by the forklift or cargo elevator and then to the designated place by a trolley or a pallet truck; or it can be designed into a steel structure platform to support floor with bearing columns according to the bottom inventory demands. Mezzanine rack is suitable for storage of small packed spare parts such as electronic equipment, and mechanical parts in case of higher warehouse, small goods, labor access and large storage capacity. Storage of more varieties and small quantities can make full use of space. 

Mezzanine Rack Characteristics and Advantages

1.  Mezzanine rack system is in the existing work site or shelf to build a middle attic, to increase storage space, can do two, three layers of attic, appropriate access to some light bubble and small and medium-sized goods, suitable for many varieties of large quantities or many varieties of small batch goods, artificial access to goods.

2.  The goods are usually sent to the second and third floors by forklifts, hydraulic lifting platforms or cargo elevators, and then to a certain location by light cars or hydraulic pallet cars. It is suitable for high warehouse, small goods, manual access and large amount of storage.

3.  Structural Integrity: Shelving with mezzanine is engineered to provide structural stability and safety. They are constructed using high-quality materials such as steel or aluminum to ensure robustness and durability. The materials used are capable of supporting heavy loads and withstand regular use in an industrial setting.

4 Customizable Design: Mezzanine floor pallet racking system  offer flexibility in design and configuration to meet specific storage requirements. They can be tailored to fit the available space and optimized for efficient storage. The design can incorporate multiple levels or platforms, depending on the height of the building and storage needs.

5. Increased Storage Capacity: The primary purpose of mezzanine racks is to maximize storage capacity by utilizing vertical space. By adding a raised platform, mezzanine racks effectively create an additional floor level for storage. This allows for the storage of more items without expanding the footprint of the facility.

6. Accessibility and Safety Features: Mezzanine rack is designed to provide easy access to stored items while ensuring safety. Access to the mezzanine can be facilitated by staircases, ladders, or elevators, depending on the design and specific requirements. Guardrails, handrails, and non-slip surfaces are incorporated to enhance safety and prevent accidents.

7. Flexibility for Different Applications: Mezzanine racks can be utilized for various applications, including storage of palletized goods, shelving systems, or as workspace areas. They can accommodate different types of storage systems, such as pallet racking, carton flow, or shelving, depending on the specific needs of the facility.

8. Integration with Existing Infrastructure: Mezzanine racking can be designed to seamlessly integrate with existing infrastructure, such as conveyor systems or material handling equipment. This allows for efficient movement of goods between levels and optimizes workflow within the facility.

9. Modular and Expandable: Mezzanine racking system is often modular in design, allowing for easy assembly, disassembly, and reconfiguration as storage needs change. They can be expanded or reconfigured to accommodate future growth or changes in the facility layout.

10. Compliance with Building Codes: Mezzanine storage racks are designed and installed in compliance with local building codes and regulations. They undergo structural analysis and engineering to ensure that they meet the required safety standards and load-bearing capacity.

11. Space for Ancillary Facilities: Mezzanine rack can provide space for additional facilities, such as offices, break rooms, or storage for small tools and equipment. These integrated features help optimize the use of available space and enhance the overall functionality of the facility.

12. Maintenance and Durability: Mezzanine rack is designed for durability and require minimal maintenance. The materials used are resistant to corrosion, wear, and damage, ensuring long-term performance and reliability. Regular inspections and maintenance help identify and address any potential issues to maintain their integrity.

Mezzanine Rack System  Application Scenarios

Attic shelving systems usually use medium or heavy shelving as the main support plus floor panels (depending on the total load weight of the shelving unit to decide which shelf to use), which are usually cold rolled steel floor, patterned steel floor or steel grid floor. In recent years, the cold-rolled section steel floor is used more, which has the advantages of strong bearing capacity, good integrity, good bearing uniformity, high precision, smooth surface, easy to lock and so on. There are a variety of options, and easy to match the lighting system, access, management are more convenient.

Floor design is customized according to various installation conditions, which can be easily assembled on site without welding. Attic shelf system in the field of auto parts, auto 4S stores, light industry, electronics and other industries have more applications.

Mezzanine racks have a wide range of applications in various industries and settings. Here are some common applications of mezzanine racks:

Warehousing and Distribution: Mezzanine racks are commonly used in warehouses and distribution centers to optimize storage space. They provide additional levels of storage, allowing for the efficient organization and retrieval of goods. Mezzanine racks can accommodate palletized storage, shelving systems, or specialized storage solutions based on the specific requirements of the facility.

Manufacturing Facilities: Mezzanine racks are utilized in manufacturing facilities to create elevated platforms for storage, assembly, or workstations. They help maximize space utilization by creating additional floor areas for various operations, such as staging raw materials, storing work-in-progress items, or providing space for equipment and machinery.

Retail and Commercial Spaces: Mezzanine racks are increasingly popular in retail and commercial spaces. They are used to create elevated storage areas for inventory, backrooms, or display purposes. Mezzanine levels can be incorporated into retail stores, showrooms, or shopping malls to optimize space utilization and enhance the overall shopping experience.

Office Spaces: Mezzanine racks are also utilized in office spaces to create additional workspaces or storage areas. They can be used to accommodate employee workstations, meeting rooms, or storage for files and supplies. Mezzanine levels in office spaces help maximize the available square footage, providing more efficient use of the floor area.

Automotive Industry: Mezzanine racks find application in the automotive industry for the storage of parts, components, and accessories. They are used to optimize space in auto parts warehouses, service centers, or manufacturing facilities. Mezzanine levels can be used to store items such as tires, batteries, or small components, providing easy accessibility and organization.

E-commerce and Fulfillment Centers: With the growth of e-commerce, mezzanine racks are widely utilized in fulfillment centers and distribution hubs. Mezzanine levels provide additional space for order picking, packing, and sorting operations. They help streamline the fulfillment process by maximizing storage capacity and facilitating efficient movement of goods.

Cold Storage Facilities: Mezzanine racks are suitable for cold storage facilities, such as refrigerated warehouses or food processing plants. The raised platforms allow for the storage of perishable items while maintaining proper temperature control. Mezzanine levels can accommodate specialized racking systems designed for cold storage, such as pallet racking or shelving with integrated insulation.

Mezzanine Racking Specification

Each layer of unit shelves is usually within 500kg, floor spacing is usually 2.2m~2.7m, and the height of the top shelf is generally about 2m, giving full consideration to the convenience of staff operation.

Our mezzanine rack is designed and manufactured to maximize storage space and efficiency in warehouses, industrial facilities, and commercial spaces. Mezzanine shelves provide an innovative and versatile solution for utilizing vertical space and expanding storage capacity without the need for additional construction or floor space.   If you want to learn more , please visit our website.