Name:PCD and PCBN Inserts for
Machining Rolls
Key
words: PCD; PCBN; Machining
Rolls;
Introduction: Moresuperhard solid CBN inserts and PCD
tools for machining high hardness rolls, cast iron roll, high-speed steel (HSS)
roll, Ni-Cr alloy cast iron roll, chilled cast iron roll, threaded steel roll,
cast iron rolls, cast steel rolls, tungsten carbide ring, forged steel cold
Rolls. Due to its excellent properties, carbide rolls are widely used in the
steel industry and their hardness is very high. For the machining of cemented
carbide rolls, CBN/PCD Inserts can effectively replace the grinding process to
improve production efficiency.
The roll is the main workpiece and tool
that makes the metal continuously plastically deform on the rolling mill. The
roll is mainly composed of three parts: roll body, roll neck and roll head. The
roll is the intermediate part of the roll that actually participates in rolling
the metal. Has smooth cylindrical or grooved surfaces. Rollers are almost
universally used in nearly every manufacturing process in the world. The roller
is the main part of the rolling machine, with the pressure which come from the
rolling roller to roll the steel.
Details
Models: RNMN solid CBN, RCMX soilid CBN, PCD notching tools, PCD
engraving tools
Applications
ofPCD inserts,
solid cbn
:
high speed steel (HSS) roll, Ni-Cr alloy cast iron
roll, chilled cast iron roll, threaded steel roll, cast iron rolls, cast
steel rolls, tungsten carbide ring, forged steel cold
Rolls
Pack: Cartons
and bubble wrap
Application
Cases ofpcd
tools, solid cbn inserts for machining rolls:
RNMN120400
solid CBN inserts for machining roll
|
|
Workpiece
|
Roll(Dia230mm)
|
|
Processing location
|
cylindrical
|
|
Hardness of
workpiece
|
HRC84.5-85
|
|
Code of CBN inserts
|
MCBN RNMN120400
|
|
Cutting parameters
|
Vc=25m/min ap=0.6mm
Fr=1.02mm/r
|
|
Processing way
|
Dry grinding
|
|
CBN Material
|
CBN life
|
Result
|
|
More company CBN
|
> 5piece/blade
|
Normal wear and
tear
|
|
Other company
cutting tools
|
< 1piece/blade
|
Edgebreakage
|
The specifications size of PCD tools, solid CBN inserts for machining
roll
- Solid CBN inserts for Rolls Machining
As a PCBN inserts manufacturer and exporter in China, More Superhard's
PCBN inserts have excellent performance in processing gray cast iron,nodular
cast iron,hardened steel and material, sintered metal,and processing work piece
surface is highly polished and very durable. Solid CBN iinserts rough
machining high Ni-Cr alloy cast iron rolls, semi finishing chilled cast iron
rolls, finish turning forged steel cold rolls, turning tungsten carbide
rings and hss rolls, etc
|
RNMN CBN Inserts
|
Insert Type
|
Size Info
|
|
L(mm)
|
I.C(mm)
|
S(mm)
|
R(mm)
|
D(mm)
|
|
RNMN060400
|
6
|
6.35
|
4.76
|
0
|
-
|
|
RNMN120700
|
12
|
12
|
7.94
|
0
|
-
|
|
RNMN160700
|
16
|
16
|
7.94
|
0
|
-
|
|
RNMN190700
|
19
|
19.05
|
7.94
|
0
|
-
|
|
RNMN201000
|
20
|
20.000
|
10.00
|
0
|
-
|
|
RNMN251000
|
25
|
25.400
|
10.00
|
0
|
-
|
|
RCGX Solid CBN
|
Insert Type
|
Size Info
|
|
L(mm)
|
I.C(mm)
|
S(mm)
|
R(mm)
|
D(mm)
|
|
RCGX060500
|
6.35
|
6.35
|
4.76
|
-
|
-
|
|
RCGX090700
|
9.525
|
9.525
|
7.94
|
-
|
-
|
|
RCGX120700
|
12.700
|
12.700
|
7.94
|
-
|
-
|
|
RCGX151000
|
15.875
|
15.875
|
10.0
|
-
|
-
|
|
RCGX191000
|
19.05
|
19.05
|
10.0
|
-
|
-
|
|
SNMN Solid PCBN Inserts
|
Insert Type
|
Size Info
|
|
L(mm)
|
I.C(mm)
|
S(mm)
|
R(mm)
|
D(mm)
|
|
SNMN090308
|
9.520
|
9.525
|
3.18
|
-
|
-
|
|
SNMN090412
|
9.525
|
9.525
|
4.76
|
-
|
-
|
|
SNMN120712
|
12.700
|
12.700
|
7.94
|
-
|
-
|
|
SNMN150704
|
15.875
|
15.875
|
7.94
|
-
|
-
|
|
SNMN150708
|
15.875
|
15.875
|
7.94
|
-
|
-
|
|
SNMN201020
|
20
|
20
|
10
|
-
|
-
|
- PCD Notching Tools, PCD Boring Cutter for Roller
The PCD notching tools, pcd boring cutters are made by PCD blanks (E6)
brazing on the tungsten carbide body. Most common is full face pcd notching
tools. PCD boring tools are used for machining various of tungsten carbide
rollers. PCD tips for carbide roller notching.
|
PCD notching inserts,
Boring cutter
|
Size Info(mm)
|
|
D
|
b
|
H
|
L
|
θ°
|
|
2.5
|
0.5
|
1.6
|
5.2
|
80
|
|
3
|
0.6
|
1.8
|
5.5
|
80
|
|
4
|
0.7
|
2.3
|
7.83
|
70
|
|
4
|
0.8
|
2.4
|
9.55
|
80
|
|
4.5
|
0.9
|
2.75
|
10.7
|
80
|
|
PCD notching
inserts,
Boring cutter
|
Size Info(mm)
|
|
D
|
b
|
H
|
L
|
θ°
|
|
4
|
0.4
|
3.4
|
7.98
|
70
|
|
4
|
0.8
|
3.4
|
9.68
|
80
|
|
4.5
|
0.9
|
3.9
|
10.84
|
80
|
|
Tool Holder
|
Size Info(mm)
|
|
D1
|
D2
|
D3
|
L1
|
L2
|
|
4.5
|
2.5
|
16
|
5.22
|
35
|
|
6
|
3.2
|
16
|
6.8
|
41
|
|
8.8
|
5
|
16
|
9.5
|
56
|
|
10.4
|
5
|
18
|
11
|
65
|
|
13.5
|
6
|
18
|
14
|
65
|
|
15.2
|
6
|
20
|
16
|
66
|
