Preformed armor bar forming automation line
Armor bar
is a preformed bar used to wrap the outer layer of conductor and mounted on a boat-shaped wire clamp to increase conductor rigidity, reduce conductor vibration, prevent the expansion of damaged area and protect the damaged conductor. The protective bar can also be wrapped in the aluminum conductor and mounted on a pillar insulator to increase conductor rigidity and provide vibration damping.
Features: The material of the armored bar should be the same as the conductor. Bay. The armored bar can be easily installed without any special tools.C. The armored bar has good vibration resistance and high flexibility. It can protect the cable and extend the life of the system.
Product Specifications: Caution: When repairing the conductor, the broken area should not exceed 7~25% of the total area. (ASCR should not damage the steel core.) When calculating the damaged area, the total area of the aluminum wire is used as the basis.
We help customers to build a complete production line for producing preformed tie wire clamping dead-end fixture with insulation coating, which consists of the following machines: - Preformed armored bar forming machine - Hydraulic bending machine - Automatic rubber bar sanding machine - Wire tension section forming machine - Chamfering machine - Head grinding machine
Armored bars are designed to protect against bending, compression, abrasion and arcing, and to provide maintenance. The level of protection required for a particular line depends on many factors such as line design, temperature, tension, exposure to wind currents and the vibration history of similar buildings in the same area.
Armor bars are recommended as the minimum protection for clamp-on supports or suspensions. On the other hand, line guards are recommended as the minimum protection for hand-tied spans. Armor bars can be used to restore full conductivity and strength of ACSR and aluminum conductors where the damage does not exceed approximately 50% of the outer strand layer.
Aluminum armored rods for light tap applications are permitted. If it is known that tap clamps will be installed on the armored rod, it is recommended that the conductors be thoroughly brushed and then inhibitors be used.
Also known as preforms, spiral joints are available in a range of designs for specific applications.
Designed to clamp evenly to prevent conductor distortion, preforms also offer a unique design that eliminates the need for bolts, nuts, washers and other components; they simply wrap and clamp under tension. Using size-based color-coded markings, it is easy to select the correct part.
Preformed armored bar forming machine
1. This machine processes pre-formed spiral joint products with galvanized wire, aluminum-clad steel wire, aluminum alloy wire and copper-plated steel wire.
2. Shaping speed: 0-1.5m/s. Shaping wire diameter: 1.67-5.2mm (aluminum clad steel wire, galvanized wire), 1.78-9.27mm (aluminum alloy wire).
3. Pre-formed armored bar accuracy: ±2, up to DL/T 763-2001 standard.
4. Wires of the feeding system include three kinds of aluminum clad steel wire, galvanized wire and aluminum alloy wire. The specification and size of steel wire coils can be according to the customer's requirement, if not, according to our general design.
5. The product line is an advanced mechatronic system. With the high degree of automation, the whole set of equipment is divided into four parts: wire feeding unit, PLC centralized control; tightening device: shaping machine; cutting machine. Touch screen human-machine interface, easy to operate, stable and low scrap rate.
Steel wire tension section forming machine
1. The machine twists the steel wire tension section and tension clip of the preformed armored bar.
2. Twisting speed: 0-1r/s. Stranded wire diameter: 1.67-5.2mm (aluminum covered steel wire, galvanized wire), 1.78-9.27mm (aluminum alloy wire).
3. Length of steel wire tension section: 200-800mm.
4. Spare parts in and out open, convenient and efficient.
5. In automatic control, touch panel human-machine interface, easy operation, programmable controller step-less speed control frequency conversion motor, reliable performance and low scrap rate.
Automatic glue blasting and sandblasting machine
1. Previously, it was the process of glue blasting and sandblasting for the inner layer of the preformed armored bar.
2. Glue blasting once with an adjustable speed of about 1m/s.
3. According to the product requirements, the glue blasting function can be continuous and discontinuous.
4. On automatic control, touch panel human-machine interface, easy operation, step-less speed variable frequency motor of programmable controller, reliable performance and low scrap rate.
Hydraulic bending machine
1. This machine processes the bending of pre-formed armored bars and tension clamps.
2. Bending speed: 0-200 sets/hour (such as GDE-35). Bending and forming wire diameter: 1.67-5.2mm (aluminum clad steel wire, galvanized wire), 1.78-9.27mm (aluminum alloy wire).
3. As a product standard, the bending angle and curvature of the prefabricated armor bar are adjusted.
Prefabricated wire products manufacturing and production line equipment suppliers, spiral wire accessories include.
Aluminum ends, copper alloy ends, aluminum full tension ends, neoprene ends, strain grips, aluminum armored bars, copper armored bars, aluminum shrouds, copper wire shrouds, aluminum wire connectors, aluminum-clad steel wire connectors, aluminum full tension wire connectors, copper wire connectors, steel wire connectors, steel manhandles, steel man locks, suspension devices, distribution tethers, alloy top tethers, double support tethers, side tethers, double-sided tethers.
