Positive and negative pressure membrane press machine
Vacuum Membrane Press with Automatic Pin Support System Specification
TM-3000F
Technical parameter
Dimensions | 12200mm×2480mm×2150mm |
Bed dimension | 3000mm×1270mm |
Maximum machining height | 50mm |
Rated working pressure | positive pressure≤0.6Mpa negative pressure≥-0.095Mpa |
Total power | 35Kw |
Actual power consumption | 12Kw (Save energy consumption more than 2 times) |
Total weight | 19T |
Voltage | Three-phase 380v 50HZ |
Hardware Configuration
Frame | whole steel plate |
Number of cylinders | 8 |
Cylinder diameter | 180mm |
Cylinder structure | solid |
Cylinder stroke | 200mm |
Hydraulic system | Taiwan |
Heating system | Electric heating (nanotechnology) |
Vacuum pump (import) | SV100 |
Relay (import) | Schneider |
Electrical component list
List of main disc components (main panel length 1250mm, width 500mm) |
No | Name | Model | Quantity (unit) | Manufacturer |
1 | residual current operated circuit breaker | DZ15LE-1004901 | 1 | Chint |
2 | Current Transformer | BH-0.66 | 3 | Chint |
3 | low voltage fuse base(insurance) 6A fuse link | RT18-32 R015 | 5 5 | Chint |
4 | Control Transformer | BK-50VA(380-220V) | 1 | Chint |
5 | phase-phase sequence protection relay | XJ3-G | 1 | Chint |
6 | plug-in relay (single open and single closed) Base socket | RXM2LB2P7 RXMZEM2C | 13 13 | Schneider |
7 | plastic case circuit breaker | DZ108-20(5-8A) DZ108-20(5-3.2A) | 1 1 | Chint |
8 | miniature circuit breaker | DZ47-60 | 4 | Chint |
9 | 0910 Series AC Contactor | LC|E0910M5N | 3 | Schneider |
10 | 2510 Series AC Contactor | LC|E2510M5N | 5 | Schneider |
11 | 24V power supply | S-100-24 | 1 | Chint |
12 | PLC host | VBO-32MR | 1 | Vigor |
13 | PLC expansion slot | VB-8YR | 1 | Vigor |
14 | PLC display | HITECH | 1 | Schneider |
15 | E310 Series Inverter | E318-402-H3 | 1 | Vigor |
16 | terminal block terminal block | TD-20A TB-4504 | 71 10 | Chint |
17 | trunking | 500mm 890mm | 2 4 | Chint |
List of panel components (length 450mm, width 385mm) |
1 | Thermostat | HMT7 | 4 | TaiWan |
2 | voltmeter | 82L1型 | 1 | Chint |
3 | ammeter | 85L1型 | 3 | Chint |
4 | green button | XB2-BA35 | 1 | Schneider |
5 | red button | XB2-BD25 | 1 | Schneider |
6 | single open button (single file) | XB2-BD25 | 6 | Schneider |
7 | Emergency stop | XB2-BS545 | 1 | Schneider |
Feature:
1. Fast speed:
The working period of both ordinary workpiece and highlight workpiece is less than 2 minutes after it enters the main machine, which is 2-4 times of the efficiency of common positive and negative pressure membrane pressure equipment.
2. Good effect:
The product processed by common film has clear groove, no open side, bubbling, no color difference, and high light working surface has strong adhesion, and the effect reaches the international leading level.
3. Low energy consumption:
The total power of the machine is 35KW, which is one half of that of the peer equipment;The main heating starting power is 21KW, and the average power consumption is 12KW/h.
4. High configuration:
The key part of the machine adopts original parts from Germany, Japan and Taiwan, which is high configuration and stable performance.
5. High working efficiency:
The whole machine adopts automatic top block. Compared with other domestic manufacturers, it saves the technological process of making the pad, saves the cost of process raw materials. The technology can be applied to different manufacturers and different positive and negative pressure devices, which saves the cost of replacing equipment. saves the scanning sequence of the pad of the equipment, saves the time of laminating process, greatly improves the working efficiency and reduces the labor cost.
Only requires 3 worker, one trimming, one swinging board, and one placing panel.
6.High productivity: standard operation 330-380 square / day, non-standard operation 210-250 square / day.
Schematic diagram of hydraulic station
Equipment maintenance
every 3-6 months, the vacuum pump changes oil once, and the filter is cleaned every 15 working days;
How it works
This machine adopts human-computer interface, easy to understand and operate, automatic double-station machine
Workbench rise up
Add hydraulic pressure
Warming
Vacuum negative pressure
Punch positive pressure
Unloading positive pressure
Unloading negative pressure
Unloading hydraulic
Workbench descend
Flipped board sucking sample up
This process is automatically completed by one-click!
Silicone plate life
The silicone plate is imported from Korea and can be used for 3-4 months (about 1000 hours) and can be repaired. (This accessory is not covered by the warranty)
Energy consumption
The main heating starting power is 38KW, and the average power consumption is 13KW/h
Dimensions: 13200mm*2480mm*2150mm
Total weight: 14T
working period: about 120 seconds after it enters the main machine
Tool list
Tool List |
Name | Unit | Quantity |
1. spanner12×14 | bundle | 1 |
2. Hexagon spanner | set | 1 |
3. Phillips screwdriver | bundle | 1 |
4. slot type screwdriver | bundle | 1 |
5. pvc bracket | set | 2 |
6. pvc branch | stick | 2 |
7. fuse | stick | 2 |
8. spanner17×19 | bundle | 1 |
9. O-ring | pcs | 5 |
10.compound gasket | pcs | 5 |
11. Limit switch | pcs | 1pcs entry table 1pcs workbench out |
12. ScrewsM8*30 | pcs | 12 |
13. Nuts M8*30 | pcs | 12 |
14. ScrewsM6*30 | pcs | 10 |
15. Nuts M6*30 | pcs | 10 |
Warranty
1. In order to ensure that the demander can use the equipment normally, the warranty period is one year, except for consumables (pressure buckle, gas strut). The supplier will provide free warranty service during the warranty period, non warranty period provide free consultation and troubleshooting for repair, maintenance. The warranty period is calculated from the day when the equipment is shipped.
2. The warranty does not include: damage caused by man-made and natural disasters. (such as fire, flood, earthquake)
3. If the equipment occurs error, The supplier shall provide free qualified parts and maintenance during the warranty period; outside the warranty period, the supplier shall provide the demand at a preferential price for a long time. The cost incurred by the supplier for maintenance shall be settled by both parties through negotiation
4. The supplier shall send technicians to the demander to install and debug the equipment, and train the demander's personnel in practical operation, processing and maintenance
