Item No.: SJ5500-600
Product name: Universal thread measuring machine SJ5500-600
Internal measuring range: 2.5~620mm
External measuring range: 1.0~620mm
Max measuring length: 250mm
Min pitch: 0.1mm
Application: Measure all parameters of plug or ring gauge in 2~5 min.
Manufacturer: Chotest Technology Inc.
Functions
1. Full-automatic measurement for
comprehensive parameters of cylindrical thread plug gauges, cylindrical
thread ring gauges, taper thread plug gauges, taper thread ring gauges,
plain ring gauges, plain plug gauges and other gauges with internal
& external dimensions, including virtual pitch diameter , single
pitch diameter, basic pitch diameter, major diameter, minor diameter,
thread pitch, thread angle, half of thread angle, flank straightness,
lead angle, taper, etc.
2. Can measure trapezoidal thread gauges, buttress thread gauges, sawtooth thread gauges and other large-slope thread gauges.
3. Can measure comprehensive parameters of single thread and multiple thread.
4. Measure various thread gauges
according to GB, ISO, BS, ANSI, DIN, JIS, API standards. With
comprehensive and professional thread standards in database, it meets
requirements of most customers.
5. Automatically generate test report according to selected standard.
6. After once measurement, the
software can records various parameters of thread and display data of
any position, in addition it generates the thread curve, relevant
parameters and analysis chart automatically.
7. Measuring probe and workholder are
identified automatically, which avoids collision of measuring probe
caused by misoperation.
8. One-sided or two-sided measurement and analysis for gauges.
9. Controller for measuring pin positioning: with an easy-to-use buttons control box, the operation is more flexible.
10. User-friendly English software system and simple & convenient operation.
11. Test results are saved
automatically with name of measuring series number + size of measuring
gauge + type of measuring gauge, which can be recognized easily. With
centralized database management for measuring records, the user can
query and manage the measuring records according to object type, testing
institution, manufacturing number, inspector, submitted institution,
equipment number, inspection date, effective date, etc.
12. Can print multiple selected test records or test certificates from database at once time.
13. Can export test data to Word, Excel, AutoCAD (optional) files.
14. Data backup and restore.
15. Output reports in a variety of formats in Word or PDF, particularly the format can be customized.
16. Support user-defined standards.
Photo
Parameters
|
Item No. |
SJ5500-600 |
|
External measuring range |
(1.0-620)mm |
|
Internal measuring range |
(2.5-620)mm |
|
Max measuring length |
250mm |
|
Min pitch |
0.1mm |
|
Weight |
2000kg |
|
Size |
2000*900*910mm |
|
Measuring Uncertainty: |
|
Cylindrical or Taper thread ring gauge(Minor diameter>2.5mm,half of thread angle≥27°) |
|
Minor diameter(μm) |
3.0 + L/200 |
|
Actual pitch diameter(µm) |
3.0 + L/200 |
|
Pitch(µm) |
0.8 + L/200 |
|
Cylindrical or Taper thread plug gauge(Major diameter>1mm,half of thread |
|
Major diameter(µm) |
2.9 + L/200 |
|
Actual pitch diameter(µm) |
2.9 + L/200 |
|
Pitch(µm) |
0.8 + L/200 |
|
Cylindrical or Taper plain gauge(Diameter from 1mm to 10mm) |
|
Diameter(µm) |
2.0 + L/200 |
|
Cylindrical or Taper plain gauge(Diameter>10mm) |
|
Diameter(µm) |
2.0 + L/200 |
Description
SJ5500 achieves full-automated and
precision measurement of comprehensive thread parameters by using
precision linear encoder system, precision air bearing driving system,
high-end servo motor control system, high performance industrial
computer control system and large capacity memory technology. After
driving the measuring probe to contact with workpiece by precision air
bearing system, the software records the horizontal and vertical
coordinates in measuring process by applying precision linear encoder
system, then, on the basis of synthesizing the two-dimensional measuring
values, the software calculates and obtains a variety of thread
parameters according to relevant definitions from norms.
SJ5500 is a full-automated measuring
machine. The operator only needs to install the thread gauge, select
matching standard and input scanning length in software, then the system
measures automatically after click the "start" button. The software
displays real-time tooth profile curve of thread gauge, and calculate
the major diameter, pitch diameter, minor diameter, thread pitch, thread
angle, other thread parameters automatically. Finally the system
qualifies a variety of thread parameters according to selected thread
norm, and test report is generated automatically. The whole process is
completed in 2 min.
Features
1. Full-automated measurement: Scan
test objects and display all values in 2 minutes without manual
intervention and calculation. According to selected thread standards,
the system generates the test report finally. That significantly
simplifies the operator's work, as well as improves the measuring
efficiency, quality and accuracy.
2. Resolution is 0.01um; High accuracy, high stability and high repeatability.
3.Simple, humanized design: Thanks
to quick workholders for thread, object installation is very simple and
easy. Due to user-friendly software interface, the operator can be
trained to use it within a few minutes. Operation of the machine is
extremely simple.
4. 3D navigation function(Patent No.1): Greatly improve the operating convenience, accuracy, safety and reliability.
5. Convenient and accurate replacement of measuring pin(Patent No.2): Thanks
to innovative structure for probe installation, the probe is fixed
easily and simply. This structure eliminates errors caused by repeated
installation, which guarantees excellent repeatability.
6.Combined workholder(Patent No.3): Thanks
to two-in-one and three-in-one workholders, gaskets and heel blocks are
not required. These workholders can be used for measuring both thread
ring and plug gauges, which makes work more simple and efficient,
moreover reduces risk of misoperation.
7. Ingenious balancing mechanism(Patent No.4): Thanks
to ingenious balancing mechanism, the problem of Z-axis swing while
X-axis movement is solved completely, which ensures the stability of the
coordinate system during scanning, consequently measuring accuracy is
improved.
8. Accurate & sensitive measuring force system
Measuring force automatically varies
from 0.01 ~ 0.10N according to different gradient during scanning.
Thanks to micro measuring force, measuring pin is almost abrasion-free,
so lifespan of probe is very long, in addition test objects are
protected as well. The micro measuring force also greatly helps to
achieve measurements for steep-slope thread gauges.
Applications
Can measure:
Thread plug gauge
Shell thread plug gauge
Thread ring gauge
Shell thread ring gauge
American Standard unified thread gauge
55 ° non-sealing pipe thread plug gauge
55 ° non-sealing pipe thread ring gauge
Thread sealing pipe thread with Regulation (RB)
Wei's taper pipe thread gauges
Brunel taper pipe thread gauges
ACME taper pipe thread gauge
DIN thread gauge
JIS thread gauge
Special thread gauges for gas cylinders
ACME cylinder pipe thread gauge
API SPEC 5B series gauge：
Oil pipe thread gauge
Oil pipe taper gauge
Oil pipe taper master gauge
Oil casing thread gauge
Oil casing taper gauge
Oil casing taper master gauge
Oil pipeline gauge
API SPEC7-2 series gauge：
Numeric oil drill pipe joint thread gauge
Numeric oil drill pipe joint thread master gauge
Regular type oil drill pipe joint thread gauge
Regular type oil drill pipe joint thread master gauge
Full bore type oil drill pipe joint thread gauge
Full bore type oil drill pipe joint thread master gauge
API SPEC 11B series gauge:
Rod thread gauge
Double pin plug gauge
Double taper plug gauge
Incompetence plain plug gauge
Plain master ring gauge
Trapezoidal thread plug gauge
Configuration
Standard configuration
1. SJ5500 host machine
2. Workholders
3. Jacking fixture
3. Measuring pins group
4. Standard thread gauges
5. Standard plain ring gauges
6. Standard plain plug gauges
7. Built-in regulations and standards
8. Testing software
9. Computer
10. HP color laser printer
11. Aluminum alloy box for accessories
12. User manual
13. Product certification and warranty card
Optional configuration
1. Software module for trapezoidal thread measurement
3. Measuring pins for trapezoidal thread measurement
4. Software module for profile measurement
5. Measuring tips with spherical face
6. Other workholders
7. Water-free, oil-free, silent air supply system
8. Electronic moisture-proof case
Package
