A commercial automated brewing system is a technologically advanced solution designed to simplify and optimize the brewing process on a commercial scale.
While traditional brewing methods require a lot of manual labor and precision, these modern systems streamline the process using automation and sophisticated technology.
There are a few essential components of these systems:
Control Panel: This is the brain of the operation. With touch screen interfaces, brewers can easily adjust settings, control fermentation temperatures, and more.
Automated Mashing: Instead of manually adding grains, the system does it for you. This ensures consistency in every batch.
Temperature Control: Precise temperature control is crucial in brewing. Automated systems provide accurate temperature regulation throughout the process.
Historically, brewing was a meticulous and labor-intensive process.
The introduction of automation in brewing has not only simplified the process but has also made it more consistent, ensuring that every batch of beer tastes the same.
One of the primary benefits of using an automated brewing system is the reduction in manual errors.
For instance, over-boiling or incorrect temperatures can adversely affect the beer's taste. With automation, these risks are significantly minimized.
The use of commercial automated brewing systems is now widespread among modern breweries, aiming to meet growing demand, ensure product consistency, and streamline their operations.
Features of Commercial Automated Brewing System
Commercial automated brewing systems have revolutionized the way beer is produced on a large scale.
These systems are equipped with numerous functionalities designed to make the brewing process more efficient, consistent, and scalable.
Mashing: One of the most critical steps in brewing is mashing. The system automatically mixes the grains with water at the right temperature.
This process extracts the sugars from the grains, which will later be fermented into alcohol.
Boiling: Post mashing, the liquid, known as wort, is boiled. Automated systems ensure that this boiling occurs at the precise temperature and duration required for the specific beer being produced.
Fermentation Monitoring: The fermentation process can be finicky. Too warm or too cold, and the entire batch can be ruined.
Automated systems continuously monitor the fermentation tanks, adjusting the temperature as needed to ensure optimal yeast activity.
Cleaning and Sanitization: After brewing, the equipment needs thorough cleaning to prevent contamination of subsequent batches.
Automated systems come with integrated cleaning protocols that ensure every part of the system is cleaned and sanitized efficiently.
Quality Control and Data Analytics: Advanced systems now integrate sensors that monitor various parameters during brewing.
These data points are crucial for maintaining consistency across batches and for continuous improvement.
Additionally, real-time data analytics can alert brewers to any issues immediately, allowing for swift interventions.
The automation of these functions not only ensures a higher quality of beer but also allows breweries to operate more efficiently, reducing wastage, and increasing profitability.
Standard Setup
● Grain handling: whole grain handling unit including mill, malt transfer, silo, hopper etc.
● Brewhouse: Three, Four or Five vessels, the whole brewhouse unit,
Mash tank with bottom stir, paddle type mixer, VFD, with steam condensing unit, pressure and empty flow valve.
Lauter with raker with lift, VFD, automatic grain spent, wort collect pipes, Milled sieve plate, Installed with pressure valve and empty flow valve.
Kettle with steam heating, steam condensing unit, Whirlpool tangent wort inlet, internal heater for optional.Installed with pressure valve, empty flow valve and form sensor.
Brewhouse pipe lines with Pneumatic butterfly valves and limit switch to connect with HMI control system.
Water and steam controled by regulation valve and connect with control panel to achieve the automic water and steam in.
● Cellar: Fermenter, storage tank and BBTs, for fermentation of different kinds of beer, all assembled and isolated, With cat walks or manifold.
● Cooling: Chiller connected with glycol tank for cooling, Ice water tank and plat cooler for wort cooling.
● CIP: Fixed CIP station.
● Control system: Siemens S7-1500 PLC as the basic standard, this is possible to do programming when necessary.
Software will be shared with clients with the equipment together. All electric fittings adopts world famous brand. such as Siemens PLC, Danfoss VFD, Schneider etc.
